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Plate Extrusion Line

Your Professional Plate Extrusion Line Supplier

 

Jwell, a vice president unit of the China Plastics Machinery Industry Association, is a leading manufacturer specializing in plastic extrusion equipment and complete sets of chemical fiber spinning machinery. The company's main product lines include: various types of cast film, sheet, and board production lines; different kinds of plastic pipe and profile production lines; blowing molding machines; chemical fiber spinning equipment; as well as plastic recycling and compounding granulation systems. Additionally, Jwell supplies key accessories such as screw barrels, extrusion flat die heads, screen changers, and rollers.
 

Strong Manufacturing Capabilities
The company comprises 26 specialized subsidiaries, nine large-scale metal processing plants, and three heat treatment and nitriding facilities.

 

Independent Intellectual Property Rights
Jwell has established an independent intellectual property system and holds nearly 400 authorized patents.

 

Professional and Experienced Team
Our dedicated team collaborates with clients to identify personnel, resources, and process documentation necessary to support maintenance operations effectively.

 

High Production Capacity and Global Reach
Jwell produces approximately 3,000 sets of extrusion lines annually, which are exported to over 120 countries worldwide.

 
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Parameter

 

 

Model

Extruder model

Suitable material

Product width

Product thickness

Capacity

JWS150-2000

Φ150/35

PP/PE/ABS

1220-1500mm

3-30mm

500kg/h

JWS170-2600

Φ170/35

PP/PE/ABS

1220-2000mm

3-30mm

700kg/h

JWS180/120-32000

Φ150/35

PP/PE/ABS

2000-2500mm

3-30mm

1200kg/h

JWS200-2000

Φ200/33

PP/PE/ABS

1220-1500mm

3-30mm

1200kg/h

 

 

Video

 

 

 

Types of Plate Extrusion Line

The plate extrusion lines produced by our company mainly include the following types:

HDPE PP泡沫板生产线

Hdpe Pp Foam Board Production Line

 

 

An HDPE/PP foam board production line is a specialized manufacturing process that utilizes extrusion technology to produce lightweight, rigid foam boards made from High-Density Polyethylene (HDPE) or Polypropylene (PP). These boards consist of a solid plastic outer layer and a foamed core, offering a combination of strength, durability, and insulation properties.

Pvc Foam Board Production Line

 

PVC foam board production line is a system that manufactures PVC (polyvinyl chloride) foam boards through an extrusion process. These production lines typically consist of several key components, including an extruder, die, calibration table, cooling system, haul-off unit, and cutting machine.

Pc Corrugated Sheet Extrusion Line

 

PC corrugated sheet extrusion line is a manufacturing system designed to produce corrugated polycarbonate (PC) sheets. These sheets are commonly used in construction, particularly for roofing, due to their durability, weather resistance, and light transmission properties.

 

Advantages of Plate Extrusion Line

 

High-Quality Boards:

The extrusion process ensures uniform thickness and surface quality, resulting in high-quality boards that meet industry standards.

01

Customizability:

The extrusion line can be adjusted to produce boards of various thicknesses, lengths, and finishes, offering flexibility for different applications.

02

Cost-Effective Production:

Once set up, a PP PE board extrusion line can run continuously, making it highly efficient for large-scale production. This results in reduced labor and material costs.

03

Environmental Benefits:

Both PP and PE are recyclable materials, which means that using these materials in production contributes to sustainability efforts. Additionally, waste produced during the process can be collected and reprocessed.

04

Durability:

PP and PE boards are highly durable, with excellent resistance to moisture, chemicals, and wear. This makes them suitable for a wide range of demanding applications.

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Applications of Plate Extrusion Line

 

 

 

Chemical Industry: Used for tanks, containers, and protective barriers due to their chemical resistance.

 
 

Construction Industry: Employed in building materials such as wall panels, roofing sheets, and flooring solutions.

 
 

Automotive Industry: Utilized in manufacturing components like dashboards and interior panels.

 
 

Packaging Industry: Ldeal for creating durable packaging materials that require moisture resistance.

 
 

Signage and Display: Used for advertising boards and displays due to their lightweight yet sturdy nature.

 

 

Installation Steps of Plate Extrusion Line

 

 

PC/PMMA/GPPS/ABS片材挤出机

Unloading and Positioning

Carefully unload the extrusion line components using appropriate lifting equipment. Position the main extruder unit and ancillary equipment according to the layout plan.

Hopper and Feeder Installation

Install the hopper and feeder system, ensuring proper alignment and connection to the extruder’s intake port. Verify that the feeding mechanism operates smoothly and delivers a consistent supply of HDPE pellets.

Extruder Assembly

Assemble the extruder components, including the barrel, screw, gearbox, and heating system. Follow the manufacturer’s instructions for proper assembly and alignment of each component.

Die and Cooling Tank Installation

Mount the die assembly onto the extruder outlet, ensuring a tight and secure fit. Install the cooling tank in the appropriate position to receive the extruded product. Adjust the cooling system to achieve the desired cooling rate.

Control Panel and Instrumentation

Connect the control panel to the extruder and ancillary equipment. Install necessary instrumentation, such as pressure gauges, temperature sensors, and production monitors.

Testing and Calibration

Once the installation is complete, conduct thorough testing of the extrusion line. Check for proper operation of all components, including the extruder, feeder, die, cooling system, and control panel. Calibrate instrumentation to ensure accurate readings and process control.

 

 

Packaging and Shipping

 

 

Packaging

In wooden cases, wooden splints, wrap film and other specialized packaging film, to ensure that the machine impact damage in the long time of land and sea transport, thus reaching the customer factory intact.

Shipping

Shipping by sea, by air, by express are acceptable. According to your requirements.

 

 

Our Factory

 

 

Asia's largest and fastest growing professional plastic machinery equipment manufacturer , Jwell Machinery Co., LTD., founded in 1997. until now, Jwell factory covers more than 700,000 square meters and has 8 production bases and 26 professional extrusion companies in the world. They are located in Shanghai, Zhejiang provinces, Jiangsu provinces, Guangdong Province and Thailand.

 

 

Certificate

 

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FAQ

 

Q: What is a plate extrusion line?

A: A plate extrusion line is a set of equipment that heats, melts, and extrudes plastic raw materials through an extruder, then shapes and cools them through a die and a cooling system, and finally cuts or winds them into plastic plates, which is used for continuous production of plastic plates.

Q: What is the working principle of a plate extrusion line?

A: The plastic raw materials are fed into the extruder, heated and melted, extruded into a plate - shaped melt by the die, cooled and shaped by the cooling device, and then cut or wound into the required plate products by the traction and cutting devices.

Q: What is the difference between a plate extrusion line and a sheet extrusion line?

A: Generally, the plates produced by a plate extrusion line are relatively thick, usually more than a few millimeters, while the sheets produced by a sheet extrusion line are relatively thin. In addition, there may be some differences in the design of the die and the cooling system.

Q: What plastics can a plate extrusion line process?

A: It can process various thermoplastic plastics, such as polyethylene (PE), polypropylene (PP), polyvinyl chloride (PVC), polystyrene (PS), polycarbonate (PC), and acrylonitrile - butadiene - styrene copolymer (ABS).

Q: How to choose a suitable plate extrusion line?

A: Consider production requirements (such as plate material, thickness, width, and output), equipment performance (extrusion capacity, plasticizing effect, and temperature control accuracy), the reputation and after - sales service of the manufacturer, as well as price factors.

Q: How to adjust the traction speed of a plate extrusion line?

A: The traction speed should be adjusted according to the extrusion speed. Generally, it is necessary to ensure that the traction speed is slightly faster than the extrusion speed to avoid plate accumulation or stretching deformation. At the same time, it should also be adjusted according to the thickness and material of the plate.

As one of the most professional plate extrusion line manufacturers and suppliers in China, we're featured by quality products and competitive price. Please rest assured to buy plate extrusion line made in China here from our factory. Contact us for quotation.

pvc transparent sheet production line, stretch film production line, Corrugated Sheet Extrusion Line